Tracer 3D Welding Robot Vision System

The Tracer system integrates the P Series 3D Camera, Tracer Studio software, and Tracer Studio Plus robotic vision simulation tools to deliver intelligent weld scanning and path planning for robotic welding. Compatible with most welding robots, it leverages real-time 3D data and advanced algorithms for complex weld recognition, precise path planning, and digital twin simulation. Designed for high-variation assemblies, such as steel structures, vehicle panels, and rebar, Tracer enables automated welding, boosts efficiency, and lowers labor costs.

Powerful Performance

Easy to Use

Accurate Weld Path Detection

Efficient & Precise

Open Ecosystem

Data-Model Driven

Supported Applications

Steel Structures

I-beam Assembly

Steel Girder Assembly

Tube Sheet Assembly

Plane Corner Joints

Plane Corner Joints

Integrates Easily With Major Robot Brands

Tracer P2: Advanced 3D Imaging for Smart Welding

Tracer P2 is a high-performance 3D camera engineered for robotic welding. Powered by proprietary micro-structured light technology and an onboard algorithm chip, it delivers accurate point cloud data at a real-time operation of 2 to 6 frames per second (fps). With an IP65-rated enclosure, it withstands heat, spatter, and splashes. Its compact form factor installs easily at the robot’s end-effector, and Power over Ethernet minimizes cabling, power demands, and setup effort. Designed for seamless integration with welding robots and automation systems, Tracer P2 enables precise weld detection, improving production output and reducing labor costs.

Built for Harsh and Demanding Environments

Welding Spatter Resistant

IP65-rated for Dust and Water Resistance

Heat Resistant Up to 70°C

ESD protection: ±4.0 kV (contact discharge)

Vibration Resistant: 5–500 Hz

CE Certified for EMI Compliance

Tracer P2 Dimensions

Specifications

Product Name

Tracer P2

Weight

397 g

Theory

Binocular Structured Light

Data Interface

TCP/IP, available for POE

Repeated Accuracy *

± 0.1 mm

Power Consumption

8W

Light Source

Infrared Light

Environment

Indoor Factory

Working Distance

275~525 mm

Working Temperature

-10~70℃

FOV

H64°x V50°

Working Humidity

20%-65% without dew condensation

Depth Map Resolution

1920x1200 @max 2fps / 960x600 @max 6fps

Waterproof Grade

IP65

Appearance Size

112 x 66 x 38 mm

Additional Parts

Additional Protective Baffle, Air-cooled parts

Housing Material

Aluminum Alloy

1. *Repeat accuracy refers to the accuracy obtained using standard test methods in a standard laboratory environment. The user's specific operating environment may affect the accuracy.

Tracer P2: Advanced 3D Imaging for Smart Welding

Tracer Studio – Robotic Welding Vision Software

Tracer Studio Tracer Studio simplifies robotic welding with a user-friendly interface and one-click startup for fast deployment. It handles complex parts like steel structures, rebar, and mesh with precision and reliability. Compatible with major robot brands and communication protocols, it delivers stable, efficient performance in demanding manufacturing environments.

3D Model-Driven Workflow

Automatic Weld Seam Detection

High Precision and Efficiency

Adaptive to Part Variations

Flexible and User-Friendly

Compatible with Major Robot Brands

Tracer Studio Plus – Robotic Vision Simulation Software

Tracer Studio Plus is advanced robotic vision and offline programming software for collaborative welding. It combines real-time simulation with digital twin technology, enabling CAD-to-path planning and real-time vision-to-path adaptation across the full steel structure welding workflow. Powered by forward-driven 3D models, it provides a fully visualized process preview, intelligent path planning, and zero-risk validation. Users can resolve key issues like reachability, collision avoidance, and path optimization virtually, cutting on-site commissioning time by up to 90% and eliminating costly trial-and-error setups.

CAD-to-Path Planning

Vision-to-Path Adaptation

Digital Twin Integration

Tracer Calibration 3 – Automatic Calibration Software

Tracer Calibration 3 is automatic calibration software that aligns a robot’s end-effector with a 3D camera by computing their relative position. This enables accurate, vision-guided execution of spatial paths and processing tasks. With a simple interface and fully automated workflow, calibration takes just five minutes. The software supports a wide range of major robot brands for easy integration into existing systems.

Easy to Use

High Efficiency

High Calibration Accuracy

Tracer 3D Welding Vision System

Welding Vision System

Make Welding Smart Efficient and Reliable

×

CHINA OFFICE

Office 902, 9/F, Tinno Building, Tongfa South Rd, Xili Street, Nanshan District, Shenzhen, 518000, P.R.China.

E-mail: cam.sales@revopoint3d.com

Skype: +86 18192151337

USA OFFICE

333 South Grand Avenue, Suite 403, Los Angeles, CA 90071