Tracer 3D Welding Vision System

Make Welding Smart Efficient and Reliable

Tracer 3D Welding Vision System

Tracer 3D welding vision system comprises of welding-used 3D camera Tracer P1, welding vision software TracerStudio and industrial personal computer, etc.Working with all types of welding robots to complete complex welding feature extraction , tracks locating, workpiece alignment and locating etc. It can be used for robot welding positioning with large assembly errors such as steel structure, van board, steel bar, fire-proof door, tube plate fittings, etc, improving users production efficiency and reducing staff costs.

  • 针对复杂工件

    For Complex Workpieces
  • 便捷易用

    Portable and User Friendly
  • 精准高效

    Accurate and Efficient
  • 高度智能化

    Highly Intelligent

Components of Tracer 3D Welding Vision System

Tracer 3D Welding Vision System Component List

Tracer P1 3D Camera, protective baffle, cable
Accessory: Exchanger, industrial personal computer, standard parts, softdog, calibration board
TracerStudio TracerStudio, hand-eye calibration software
Optional Accessory Guide rail/gantry, welding machine, welding gun, robot

Tracer P1 3D Camera

1Introduction

Tracer P1 adopts fully self-developed micro-structured light technology, breaking the conventional point and line laser positioning principle, using surface scanning to obtain a complete 3D point cloud of the workpiece to extract 3D line and curve features quickly to output welding path. It can be used with robot or special welding machine to achieve intelligent automatic welding , helping users improve production efficiency significantly.

  • Quick identification

    Quick Identification
  • Industrial grade accuracy

    Industrial Grade Accuracy
  • Anti-splashing

    Anti-Splashing
  • Easy to Integrate

    Easy to Integrate

2Typical Welding Point Cloud

3Dimensions

4Specifications

Tracer P1
Theory Binocular structured light Weight (KG) 750g
Repeated Accuracy (mm) ±0.1mm Data Interface TCP/IP, available for POE
Light Source Infrared Light Power Consumption 5W
Working Distance (mm) 250~500 mm Environment Indoor Factory
FOV H55°x V36° Working Temperature -10~70℃
Depth Map Resolution @ Maximum Frame Rate 960x600@max 5fps Working Humidity 20%-65% without dew condensation
Appearance Size (mm) 120x92x40 mm Waterproof Grade IP65
Housing Material Aluminum Alloy Additional Parts Additional Protective Baffle, Air-cooled parts
Notes:
1. The accuracy is obtained by a standard test method in a laboratory standard environment, and the user's specific use environment may affect the accuracy.
2.Product dimensions can be customized according to user requirements.

3D Welding Vision Software TracerStudio

1Introduction

TracerStudio is a powerful machine vision software boasting a graphic adjustment interface and one-click starting function. It can meet all types of welding requirements for complicated workpieces such as steel structures, steel bars, tube plates and mesh structures. Meanwhile, the software supports multiple communication protocols and is compatible with multiple branded robots. Several machines can be connected to the software simultaneously so that welding tasks can be completed in a highly efficient way.

  • 针对复杂工件

    For Complex Workpieces
  • 便捷易用

    Portable and User Friendly
  • 精准高效

    Accurate and Efficient
  • 高度智能化

    Highly Intelligent

2Applicable Workpiece Type

  • Steel Structure

    Steel Structure
  • van board

    Van board
  • fire-proof door

    Fire-proof door
  • Steel Bar

    Steel Bar
  • Tube Plate - Waist-type

    Tube Plate - Waist-type
  • Tube Plate - Round Type

    Tube Plate - Round Type

3Software Application

  • 3D Vision Automatic Welding for Steel Structures
  • 3D Vision Automatic Welding for van board
  • 3D Vision Automatic Welding for fire-proof door

4Specifications

TracerStudio
Communication Protocol TCP/IP STR, TCP/IP Raw Data, Modbus TCP/IP
Maximum Numbers of Connected Cameras Four
Welding Seams Recognition Package Basic package, steel structures, fire-proof door, van board, tube plates, steel bars
Compatible Robot Brands ABB, KUKA, Yaskawa, FANUC, Kawasaki, Panasonic, STEP, JHY, SIASUN, etc.

Tracer 3D Welding Vision System

Welding Vision System

Make Welding Smart Efficient and Reliable

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CHINA OFFICE

Forsafe Technology Building, 13 Gaoxin South 1st Road, Nanshan District, Shenzhen 518052

E-mail: cam.sales@revopoint3d.com

Skype: +86 18192151337

USA OFFICE

333 South Grand Avenue, Suite 403, Los Angeles, CA 90071