Welding Vision_Revopoint

Tracer 3D Welding Vision System

Make Welding Smart Efficient and Reliable

Tracer 3D Welding Vision System

Tracer 3D welding vision system comprises of welding-used 3D camera Tracer P1, welding vision software TracerStudio and industrial personal computer, etc.Working with all types of welding robots to complete complex welding feature extraction , tracks locating, workpiece alignment and locating etc. It can be used for robot welding positioning with large assembly errors such as steel structure, van board, steel bar, fire-proof door, tube plate fittings, etc, improving users production efficiency and reducing staff costs.

For Complex Workpieces
Portable and User Friendly
Accurate and Efficient
Highly Intelligent

Tracer 3D Welding Vision System Component List

Tracer P1	3D Camera, protective baffle, cable
Accessory:	Exchanger, industrial personal computer, standard parts, softdog, calibration board
TracerStudio	TracerStudio, hand-eye calibration software
Optional Accessory	Guide rail/gantry, welding machine, welding gun, robot

Tracer P1 3D Camera

1Introduction

Tracer P1 adopts fully self-developed micro-structured light technology, breaking the conventional point and line laser positioning principle, using surface scanning to obtain a complete 3D point cloud of the workpiece to extract 3D line and curve features quickly to output welding path. It can be used with robot or special welding machine to achieve intelligent automatic welding , helping users improve production efficiency significantly.

Quick Identification
Industrial Grade Accuracy
Anti-Splashing
Easy to Integrate

2Typical Welding Point Cloud

3D Vision Automatic Welding of fire-proof door
3D Vision Automatic Welding of Steel Structures
3D Vision Automatic Welding for van board
3D Vision Automatic Welding for Steel Bars
3D Vision Automatic Welding for Tube Plates

3Dimensions

4Specifications

Tracer P1

Theory	Binocular structured light	Weight (KG)	750g
Repeated Accuracy (mm)	±0.1mm	Data Interface	TCP/IP, available for POE
Light Source	Infrared Light	Power Consumption	5W
Working Distance (mm)	250~500 mm	Environment	Indoor Factory
FOV	H55°x V36°	Working Temperature	-10~70℃
Depth Map Resolution @ Maximum Frame Rate	960x600@max 5fps	Working Humidity	20%-65% without dew condensation
Appearance Size (mm)	120x92x40 mm	Waterproof Grade	IP65
Housing Material	Aluminum Alloy	Additional Parts	Additional Protective Baffle, Air-cooled parts
Notes: 1. The accuracy is obtained by a standard test method in a laboratory standard environment, and the user's specific use environment may affect the accuracy. 2.Product dimensions can be customized according to user requirements.

3D Welding Vision Software TracerStudio

1Introduction

TracerStudio is a powerful machine vision software boasting a graphic adjustment interface and one-click starting function. It can meet all types of welding requirements for complicated workpieces such as steel structures, steel bars, tube plates and mesh structures. Meanwhile, the software supports multiple communication protocols and is compatible with multiple branded robots. Several machines can be connected to the software simultaneously so that welding tasks can be completed in a highly efficient way.

For Complex Workpieces
Portable and User Friendly
Accurate and Efficient
Highly Intelligent

2Applicable Workpiece Type

Steel Structure
Van board
Fire-proof door
Steel Bar
Tube Plate - Waist-type
Tube Plate - Round Type

3Software Application

3D Vision Automatic Welding for Steel Structures
3D Vision Automatic Welding for van board
3D Vision Automatic Welding for fire-proof door

4Specifications

TracerStudio

Communication Protocol	TCP/IP STR, TCP/IP Raw Data, Modbus TCP/IP
Maximum Numbers of Connected Cameras	Four
Welding Seams Recognition Package	Basic package, steel structures, fire-proof door, van board, tube plates, steel bars
Compatible Robot Brands	ABB, KUKA, Yaskawa, FANUC, Kawasaki, Panasonic, STEP, JHY, SIASUN, etc.